#freezing

Tech Tips:

Two Ways to Prevent Freezing in 90%+ Furnace Condensate Lines

This tech tip came from an email sent by Adam Blunkall, a Tennessee-based HVAC technician. He shared some tips to help overcome this issue in his market, and we appreciate his insight. Thanks, Adam! If we’re draining our 90% furnaces (or any condensing heating system) outside the structure in a similar fashion as we would […]

Does Setpoint Lead to Freezing?

Does setting a thermostat too low cause an air conditioning system set in cool mode to freeze? The answer is no, at least not directly. However, low evaporator load (low return temperature or low airflow) and low outdoor ambient temperature can lead to evaporator coil freezing. Low indoor setpoint can lead to low return air […]

Why A/C Systems Freeze

Let's start with the basics. Water freezes at 32° Fahrenheit (0° Celsius) at sea level and at atmospheric pressure. When any surface is below that temperature, and the air around it contains moisture, ice/frost will form. In some situations, ice is to be expected, such as in refrigeration evaporators and exposed portions of the refrigeration […]

Can Pulling a Vacuum too Fast Freeze Water/Moisture?

First, I want to give credit where credit is due. This post is made possible by the fantastic demonstration video by Neil Comparetto that I embedded below. Before you get bored and stop reading, I want to get the conclusion out in the air. Ice can form in a vacuum, but I still advise pulling a […]

Water Issues – Spidey Sense

This episode of the HVAC School podcast dives deep into the often-overlooked but critical topic of water issues in HVAC systems. Bryan and Bert discuss the various causes of water leaks and condensation problems, and they explain how to prevent them. They emphasize that water damage is not an inevitable part of HVAC systems […]

Why A/C Units Freeze w/ Eric Shidell (Podcast)

In this episode, Bryan speaks with Eric Shidell about some of the basics of system freezing, what causes it, and what to do about it. Freezing is a normal part of some equipment, such as low-temperature freezers and outdoor units on heat pumps. On straight-cooling systems, freezing is NOT normal and indicates poor operation. Ice […]

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How to Evacuate an AC system, Full Vacuum Procedure

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HVAC School – For Techs, By Techs

Real training for HVAC ( Heating, Ventilation, Air Conditioning and Refrigeration) Technicians. Including recorded tech training, interviews, diagnostics and general conversations about the trade.

Chris Hughes and Steve Rogers from The Energy Conservatory discuss TEC’s TrueFlow technology and its crucial role in predicting airflow issues in the sales process, particularly for heat pump retrofits. They explain how the TrueFlow app helps contractors accurately measure both static pressure and airflow in existing systems, enabling them to predict whether proposed equipment changes will work effectively. This is especially vital when considering the growing trend of replacing gas furnaces with heat pumps, as the airflow requirements can differ significantly.

The conversation delves into a detailed example of replacing an 80% efficient 48,000 BTU furnace with a heat pump. They demonstrate how the airflow requirement would nearly double from 652 CFM to 1,200 CFM, potentially causing the static pressure to quadruple due to Fan Law 2 principles. This dramatic increase could lead to significant performance issues if not properly addressed during the system design phase. The experts emphasize that using TrueFlow during the sales process allows contractors to identify potential problems and necessary modifications before installation rather than discovering issues during callbacks.

The discussion also covers the ideal workflow for system assessment and sales, starting with customer comfort evaluation and proper load calculations. It’s important to reduce loads through envelope improvements when possible, particularly in cold climates where heat pump retrofits are becoming more common. Proper system sizing often means going smaller rather than larger, contrary to common industry practices, and the worst HVAC systems are often found in expensive custom homes rather than tract housing.

Key Topics Covered:

TrueFlow technology and its role in system forecasting
Fan Law 2 and its impact on static pressure when changing airflow
Heat pump retrofit challenges and considerations
The importance of accurate load calculations
Dual fuel systems as a solution for cold climates
The relationship between airflow and static pressure
Sales process integration of technical measurements
Common issues with oversized equipment
The importance of envelope assessment
Methods for reducing system loads
Proper duct sizing and modification strategies
The role of proper filter sizing and selection
The benefits of flat-rate pricing for duct modifications
Training resources and support available for TrueFlow users

Check out TEC’s YouTube channel at https://www.youtube.com/@energyconservatory, and you can visit TEC’s website at https://energyconservatory.com/.

Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool.

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