#charging

Tech Tips:

Checking the Charge on a Heat Pump in the Winter

When you ask many people nowadays how to check the charge on a heat pump during low outdoor temps, they will say that you need to “weigh in and weigh out” the charge. While this may be an effective method, it isn't always practical. Now, if you are making a refrigerant circuit repair, weighing out […]

Know the Limits of Subcooling

This article was written by RSES CM and excellent market refrigeration tech Jeremy Smith. Thanks, Jeremy! I frequently see techs online struggling with charging or troubleshooting refrigeration equipment and using subcooling as a diagnostic or charging method. Please don't do this unless you understand it fully. Many times, trying to charge a refrigeration system to […]

The “5 Pillars” of Residential A/C Refrigerant Circuit Diagnosis

Suction pressure, head pressure, subcooling, superheat, delta T. Taking all five of these calculations into account on every service call is critical. Even if you must do further diagnostic tests to pinpoint the problem, these five factors are the groundwork before more effective diagnostics can be done. I would also add static pressure as an […]

Testing, Recovery, and Charging a Sealed System

There are many appliances with compression refrigeration circuits that do not have ports installed for testing, recovery, charging, and evacuation. These can include window units, PTACs, fountains, refrigerators, and much more. This fact presents a challenge any time you suspect or know there is a refrigerant circuit issue. How can you diagnose and repair when […]

The Case for Checking the Charge Without Using Gauges

Jim Bergmann and I recorded a podcast for HVAC School that covered when and how to check the refrigerant circuit without connecting gauges. Listener Joe Reinhard listened several times and wrote up this summary of what he gained from the episode. I edited it lightly, but most of this is his work. Thank you so […]

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Real training for HVAC ( Heating, Ventilation, Air Conditioning and Refrigeration) Technicians. Including recorded tech training, interviews, diagnostics and general conversations about the trade.

Chris Hughes and Steve Rogers from The Energy Conservatory discuss TEC’s TrueFlow technology and its crucial role in predicting airflow issues in the sales process, particularly for heat pump retrofits. They explain how the TrueFlow app helps contractors accurately measure both static pressure and airflow in existing systems, enabling them to predict whether proposed equipment changes will work effectively. This is especially vital when considering the growing trend of replacing gas furnaces with heat pumps, as the airflow requirements can differ significantly.

The conversation delves into a detailed example of replacing an 80% efficient 48,000 BTU furnace with a heat pump. They demonstrate how the airflow requirement would nearly double from 652 CFM to 1,200 CFM, potentially causing the static pressure to quadruple due to Fan Law 2 principles. This dramatic increase could lead to significant performance issues if not properly addressed during the system design phase. The experts emphasize that using TrueFlow during the sales process allows contractors to identify potential problems and necessary modifications before installation rather than discovering issues during callbacks.

The discussion also covers the ideal workflow for system assessment and sales, starting with customer comfort evaluation and proper load calculations. It’s important to reduce loads through envelope improvements when possible, particularly in cold climates where heat pump retrofits are becoming more common. Proper system sizing often means going smaller rather than larger, contrary to common industry practices, and the worst HVAC systems are often found in expensive custom homes rather than tract housing.

Key Topics Covered:

TrueFlow technology and its role in system forecasting
Fan Law 2 and its impact on static pressure when changing airflow
Heat pump retrofit challenges and considerations
The importance of accurate load calculations
Dual fuel systems as a solution for cold climates
The relationship between airflow and static pressure
Sales process integration of technical measurements
Common issues with oversized equipment
The importance of envelope assessment
Methods for reducing system loads
Proper duct sizing and modification strategies
The role of proper filter sizing and selection
The benefits of flat-rate pricing for duct modifications
Training resources and support available for TrueFlow users

Check out TEC’s YouTube channel at https://www.youtube.com/@energyconservatory, and you can visit TEC’s website at https://energyconservatory.com/.

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