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Tech Tips:

Oil Best Practices for HFC and HFO-based Systems

This tech tip was written by Don Gillis with Chemours. Thanks, Don! The shift to R-410A from R-22 brought some pretty big changes to the industry, including the shift to polyolester (POE) oil. We had been using mineral oil for CFC refrigerants like R-12 and HCFCs like R-22, so we had to update some of […]

Refrigerant Oil Basics

First, here's a quick summary of the role of oil in the refrigerant circuit: The compressor requires oil for the lubrication of the moving parts in the compressor. We would keep 100% of the oil in the compressor if we could. However, that is generally unrealistic. So, we need to utilize oils and oil strategies […]

R22 Retrofit Basics in Under 12 minutes – Live Video 2/11/17

In this video Bryan talks about Refrigerant Blends The reasons for retrofit The drop-in fallacy Oil types Oil Miscibility Temperature Glide Capacity change Refrigerants to consider R427A R438A R422D R407C & A Helpful Links Choosing the right retrofit (EPA) Honeywell Retrofit Guidelines Retrofit with R438a by “The Professor”

Brandon Boutilier

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How to Evacuate an AC system, Full Vacuum Procedure

Our latest Podcast

HVAC School – For Techs, By Techs

Real training for HVAC ( Heating, Ventilation, Air Conditioning and Refrigeration) Technicians. Including recorded tech training, interviews, diagnostics and general conversations about the trade.

Chris Hughes and Steve Rogers from The Energy Conservatory discuss TEC’s TrueFlow technology and its crucial role in predicting airflow issues in the sales process, particularly for heat pump retrofits. They explain how the TrueFlow app helps contractors accurately measure both static pressure and airflow in existing systems, enabling them to predict whether proposed equipment changes will work effectively. This is especially vital when considering the growing trend of replacing gas furnaces with heat pumps, as the airflow requirements can differ significantly.

The conversation delves into a detailed example of replacing an 80% efficient 48,000 BTU furnace with a heat pump. They demonstrate how the airflow requirement would nearly double from 652 CFM to 1,200 CFM, potentially causing the static pressure to quadruple due to Fan Law 2 principles. This dramatic increase could lead to significant performance issues if not properly addressed during the system design phase. The experts emphasize that using TrueFlow during the sales process allows contractors to identify potential problems and necessary modifications before installation rather than discovering issues during callbacks.

The discussion also covers the ideal workflow for system assessment and sales, starting with customer comfort evaluation and proper load calculations. It’s important to reduce loads through envelope improvements when possible, particularly in cold climates where heat pump retrofits are becoming more common. Proper system sizing often means going smaller rather than larger, contrary to common industry practices, and the worst HVAC systems are often found in expensive custom homes rather than tract housing.

Key Topics Covered:

TrueFlow technology and its role in system forecasting
Fan Law 2 and its impact on static pressure when changing airflow
Heat pump retrofit challenges and considerations
The importance of accurate load calculations
Dual fuel systems as a solution for cold climates
The relationship between airflow and static pressure
Sales process integration of technical measurements
Common issues with oversized equipment
The importance of envelope assessment
Methods for reducing system loads
Proper duct sizing and modification strategies
The role of proper filter sizing and selection
The benefits of flat-rate pricing for duct modifications
Training resources and support available for TrueFlow users

Check out TEC’s YouTube channel at https://www.youtube.com/@energyconservatory, and you can visit TEC’s website at https://energyconservatory.com/.

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