#ahri ratings

Tech Tips:

I’ve been designing a system for a home here in Dallas and noticed a couple of interesting (and disturbing!) things about the equipment’s advertised capacity vs. the actual capacity at design conditions. Equipment is rated at AHRI conditions (95 degrees outside and 80-degree dry bulb, 67-degree wet bulb inside). These conditions make equipment performance LOOK […]

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Jim takes us all the way through the history of furnaces, from the Stone Age when he was a child to modern modulating condensing types.

The goal of a furnace is to move heat, so a furnace uses heat exchangers to facilitate heat transfer. Furnaces have primary and secondary air. The primary air goes through the burner, and the secondary air goes around the flame and is pulled in around the heat exchanger inlet. So, the flame’s heat creates a draft that pulls air in.

Natural gas and oil (LP/propane) furnaces are common nowadays, but we initially burned wood and coal in furnaces. The first gas furnaces came into existence by modifying coal, not from the gas lines we see nowadays. Long ago, the flue gases were also exhausted to the basement; CO poisoning was less of a concern back then, as combustion was usually complete. Burning the building was a much more severe risk.

The first “gas crisis” in the 1970s forced us to focus on gas furnace efficiency. In that time, we developed spill switches and retrofit kits that converted furnaces over to spark ignition. In the 1980s, we came out with the draft-induced 80% furnaces we see nowadays. We also eliminated standing pilots and draft diverters. Even though the appliances became more efficient, we didn’t actually burn the gas any more efficiently.

So, despite the technological advancements we’ve made over the years, we don’t actually burn gas any more efficiently than we did in the 1930s. However, our modern furnace technology has eliminated standby losses, controlled ignition, and focused on the role of latent heat in combustion.

Jim also discusses:

Flame color and types
Draft hoods and diverters
Products of complete combustion
Excess air: a double-edged sword
Natural ventilation
Efficiency percentages
Furnace testing and ratings
Turbulators
Modulation

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