What Willis Understood
I’ve been reading a book called “Cool, How Air Conditioning Changed Everything” and it got me interested once again in the history of air conditioning and refrigeration. Like many things the people who are credited with “inventing” are the ones dogged enough to make an idea commercially successful, not the idealists forever tucked away in the lab.
I bought a 1921 version of the periodical “Ice and Refrigeration” and mixed in with the ads for absorption ice machines and “mineral wool” insulation was the advertisement shown above. Willis Carrier understood how to connect ideas and make sense of emerging technology, first to keep paper dry in a factory and later to cool the world with “Manufactured Weather”. Look carefully at the ad, you will notice it mentions many things… but not cooling, the ad is in ICE AND REFRIGERATION and the ad doesn’t mention COOLING.
Many of you know that in 1906 Willis Carrier patented what is now referred to as the “First Air Conditioning System” but do you know what it was that he actually invented?
You may be led to believe that Willis Carrier invented compression refrigeration? Nope, the first commercial attempts at compression refrigeration began in the 1830’s and the patent above actually has no compression refrigeration in it whatsoever. Many will say that he was the first to dehumidify the air, this is also false, there had been compression refrigerated cooling coils in use that dehumidified the air before Willis came along they just didn’t do it on purpose.
What Willis Carrier understood better than anyone else in his day was the RELATIONSHIP between humidity, temperature and saturated air or “dew point” and how to manipulate water temperature, water volume and air volume to produce a CONTROLLED humidity environment first and later a controlled temperature, humidity, and ventilation environment.
The Carrier “Air Washer” was nothing more than water pumped through nozzles that produced a mist of water. The air would blow through the water mist and it would clean the air, drop it to dew point (100% RH) and then continue to sensibly cool the air. Willis worked in northern states with cold groundwater at a time before water use restrictions so the cold water would serve to cool AND dehumidify the air. At the time it seemed like black magic that running air over water could REMOVE water from the air, but so long as the water temperature was below the dew point temperature of the air that is exactly what would happen. All Willis had to do to change the dehumidifier to humidifier was to increase the water temperature or change the dehumidifier to a sensible cooling machine was to use cold water and give the air more dwell time or passes through the water to decrease the sensible temperature.
In the process Carrier and his team made many discoveries about air and in 1911 Carrier presented possibly his greatest work which he called the “psychrometric formulae” which is the founding document on which all of current understanding of psychometrics is built. Carrier took a VERY SIMPLE idea and pursued it and understood better than the others around him and because of that, we remember him today. He thought about cooling, heating, ventilation, humidity and air cleanliness and combined them together into one machine that controlled it all.
Later on, Carrier would begin actively “cooling” the air with compression refrigeration and replaced water sprays with refrigerant evaporator coils to leverage the latent capacity of refrigerants, but it all started with a mist of water an understanding of dewpoint, some dogged determination and some clever marketing for his “manufactured weather”.
To find the catalog where I found some of this information I created a link to the national archives at hvacrschool.com/willis
Bryan Orr is a lifelong learner, proud technician and advocate for the HVAC/R Trade