#static pressure

Tech Tips:

Total External Static Pressure (TESP): A Basic Review

Probably the most popular measurement method for indirect airflow readings is total external static pressure (TESP). A dual-port manometer or two Bluetooth single-port manometers are essential to the HVAC technician toolbag. Here’s a quick review of TESP, why it’s important, and how to make the measurements. TESP is a pressure reading of the “balloon” pressure […]

How to Use a Manufacturer Fan Table and Why They are Important

Many installers and service technicians know how to read and use a manufacturer fan table, but this is a quick review with a few extra tips for newer techs. It’s also a good reminder to senior technicians about how this easy-to-use practice can also be easily abused. At installation, properly setting up airflow is imperative to the […]

The “5 Pillars” of Residential A/C Refrigerant Circuit Diagnosis

Suction pressure, head pressure, subcooling, superheat, delta T. Taking all five of these calculations into account on every service call is critical. Even if you must do further diagnostic tests to pinpoint the problem, these five factors are the groundwork before more effective diagnostics can be done. I would also add static pressure as an […]

Some Important Terms to Know

In my recent classes with my employees at Kalos, we've been going over finding target pressures and temperatures for an air conditioning system. The goal has been to get techs to have “target” readings in mind before they start connecting tools. This step is an important part of being able to “check a system without […]

Air is Squishy – Measuring Airflow w/ Bill Spohn

Measuring airflow is easy. Measuring airflow accurately is quite a bit more difficult. In many cases, when we as technicians measure airflow, we are trying to get to the almighty CFM (cubic feet per minute) volume measurement. You can take CFM readings fairly easily with a hood, like the Testo 420, but even a hood […]

Static Pressure and Combustion Test Ports and Plugs

My good friend and contributor to HVAC School, Neil Comparetto, made this video showing how he creates access ports for static pressure and gas combustion analysis. As techs, we find ourselves in the tough position of needing to drill access holes to take measurements, but the drilling and sealing of the holes can sometimes create […]

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Chris Hughes and Steve Rogers from The Energy Conservatory discuss TEC’s TrueFlow technology and its crucial role in predicting airflow issues in the sales process, particularly for heat pump retrofits. They explain how the TrueFlow app helps contractors accurately measure both static pressure and airflow in existing systems, enabling them to predict whether proposed equipment changes will work effectively. This is especially vital when considering the growing trend of replacing gas furnaces with heat pumps, as the airflow requirements can differ significantly.

The conversation delves into a detailed example of replacing an 80% efficient 48,000 BTU furnace with a heat pump. They demonstrate how the airflow requirement would nearly double from 652 CFM to 1,200 CFM, potentially causing the static pressure to quadruple due to Fan Law 2 principles. This dramatic increase could lead to significant performance issues if not properly addressed during the system design phase. The experts emphasize that using TrueFlow during the sales process allows contractors to identify potential problems and necessary modifications before installation rather than discovering issues during callbacks.

The discussion also covers the ideal workflow for system assessment and sales, starting with customer comfort evaluation and proper load calculations. It’s important to reduce loads through envelope improvements when possible, particularly in cold climates where heat pump retrofits are becoming more common. Proper system sizing often means going smaller rather than larger, contrary to common industry practices, and the worst HVAC systems are often found in expensive custom homes rather than tract housing.

Key Topics Covered:

TrueFlow technology and its role in system forecasting
Fan Law 2 and its impact on static pressure when changing airflow
Heat pump retrofit challenges and considerations
The importance of accurate load calculations
Dual fuel systems as a solution for cold climates
The relationship between airflow and static pressure
Sales process integration of technical measurements
Common issues with oversized equipment
The importance of envelope assessment
Methods for reducing system loads
Proper duct sizing and modification strategies
The role of proper filter sizing and selection
The benefits of flat-rate pricing for duct modifications
Training resources and support available for TrueFlow users

Check out TEC’s YouTube channel at https://www.youtube.com/@energyconservatory, and you can visit TEC’s website at https://energyconservatory.com/.

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