CO2 Booster Systems (Codenamed CO2 is Interesting and Weird)

 

Illustration Courtesy of Emerson

CO2 is a pretty nice refrigerant.

It has zero ODP (ozone depletion potential) and a GWP (global warming potential) of 1. CO2  has been used as a refrigerant almost from the very beginning of refrigerants, and it's been making a big comeback in market refrigeration (especially in colder climates).

CO2 (R744) is naturally better suited for lower temperature refrigeration applications because of its low-temperature saturated state at atmospheric pressure (-109.3F). You will notice I said “saturated state” because CO2 does not “boil” at atmospheric pressure. At any pressure below 60 PSIG, CO2 goes straight from solid (dry ice) right to a vapor. That is why 60 PSIG is known as the “triple point,” or the point where CO2 could be either solid, liquid, or vapor. (For more on saturated state and what that means for technicians, check out this article here.)

Now, go to the top of the range with CO2. When you apply 1055 PSIG, the saturation temperature is 87.8°F, but go up even 1 more degree, and CO2 CANNOT be liquified. This point is known as the critical point of the substance. Whenever a substance is forced beyond its critical point, it becomes what is known as a supercritical fluid and has properties that are unique to this state, but it is certainly not a liquid. You can learn more in this Emerson article about CO2 as a refrigerant and in this Hussman CO2 transcritical system training manual.

In a transcritical (trans means beyond or through, so transcritical means “beyond critical”) booster refrigeration system, the low-temp portion of the system operates using its own compressors that “boost” the refrigerant from the low temp side and discharge into the suction of the medium temp side. The high-stage compressors then pressurize the CO2 (R744) above its critical pressure/temperature.

What is traditionally called a condenser becomes a gas cooler and decreases the temperature (rejects heat from) of the discharge without actually condensing it into liquid. The cooled supercritical fluid goes through a pressure-reducing valve, where some of it condenses into liquid, and the rest remains as gas. Liquid and gas are separated in a flash tank (receiver). Pressure in this tank is usually controlled to around 450 to 500 PSIG.

It's super critical that you understand all of this.

See what I did there?

—Bryan

 

 

Related Tech Tips

W1, W2, & E
I got this question via email (edited slightly for length): Some things I've done because I've been taught to do them yet I don't know why I do them. One of those things is putting a jumper between w1/e and w2. Sometimes, in the case of a Goodman for example, I've been taught to combine […]
Read more
Electric Heat & Blower Interlock
In residential air handler/fan coils, it is common to use a high-voltage interlock between the blower and the electric heat strips to ensure that the blower comes on whenever the heat is on. The problem is that it CANNOT work the other way around where the heat comes on with the blower. Heat strips are […]
Read more
HP, Motor HP, BHP, Motor Watts
Brake horsepower (BHP), motor nameplate HP, and the actual electrical power (watts) a motor will consume are different but related concepts. They can get confusing. So, we will tackle them one at a time. Let us start with simple definitions of work, power, and horsepower. Work = distance in feet x force in pounds, both […]
Read more

Leave a Reply

Your email address will not be published.

This site uses Akismet to reduce spam. Learn how your comment data is processed.

loading

To continue you need to agree to our terms.

The HVAC School site, podcast and daily tech tips
Made possible by Generous support from