#inrush

Tech Tips:

What You Know About Start Winding Inrush Current Might Be Wrong

Take a look at the specs from this Copeland scroll compressor pulled from the Copeland Mobile App (which is an incredible app, by the way). These specs are for a single-phase compressor, so the amperages listed are based on an amperage reading from the wire connected to the common terminal. LRA is the locked rotor […]

Start Capacitor & Inrush, Facts & Myths – Part #4

Now is the part where we get specific about start capacitors and inrush. If you haven't read the first three parts, please do so before reading this one, or it may not make sense. (You can find Part #1, Part #2, and Part #3 at these links.) I'm going to come out and say it […]

Start Capacitor and Inrush Facts & Myths – Part #3

Before we get into the parts that will ruffle some feathers, let's talk a bit about what a “Start” capacitor is and what it does. First, let's review that both start and run capacitors connect between the leg of power opposite of compressor common and the start winding. Even though it seems like a run capacitor […]

Start Capacitor & Inrush Facts and Myths – Part #1

This series of articles is one of those that will bug a lot of people because it will go against a lot of what you've been told about compressors, start capacitors, and inrush current. For that reason, I want you to work through a few thought experiments first and maybe even stop and try it […]

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Chris Hughes and Steve Rogers from The Energy Conservatory discuss TEC’s TrueFlow technology and its crucial role in predicting airflow issues in the sales process, particularly for heat pump retrofits. They explain how the TrueFlow app helps contractors accurately measure both static pressure and airflow in existing systems, enabling them to predict whether proposed equipment changes will work effectively. This is especially vital when considering the growing trend of replacing gas furnaces with heat pumps, as the airflow requirements can differ significantly.

The conversation delves into a detailed example of replacing an 80% efficient 48,000 BTU furnace with a heat pump. They demonstrate how the airflow requirement would nearly double from 652 CFM to 1,200 CFM, potentially causing the static pressure to quadruple due to Fan Law 2 principles. This dramatic increase could lead to significant performance issues if not properly addressed during the system design phase. The experts emphasize that using TrueFlow during the sales process allows contractors to identify potential problems and necessary modifications before installation rather than discovering issues during callbacks.

The discussion also covers the ideal workflow for system assessment and sales, starting with customer comfort evaluation and proper load calculations. It’s important to reduce loads through envelope improvements when possible, particularly in cold climates where heat pump retrofits are becoming more common. Proper system sizing often means going smaller rather than larger, contrary to common industry practices, and the worst HVAC systems are often found in expensive custom homes rather than tract housing.

Key Topics Covered:

TrueFlow technology and its role in system forecasting
Fan Law 2 and its impact on static pressure when changing airflow
Heat pump retrofit challenges and considerations
The importance of accurate load calculations
Dual fuel systems as a solution for cold climates
The relationship between airflow and static pressure
Sales process integration of technical measurements
Common issues with oversized equipment
The importance of envelope assessment
Methods for reducing system loads
Proper duct sizing and modification strategies
The role of proper filter sizing and selection
The benefits of flat-rate pricing for duct modifications
Training resources and support available for TrueFlow users

Check out TEC’s YouTube channel at https://www.youtube.com/@energyconservatory, and you can visit TEC’s website at https://energyconservatory.com/.

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