#gas heating

Tech Tips:

If a furnace runs for years and years while tripping the limit switch but satisfies the thermostat, will it ever be noticed? The answer is most likely “no,” but it will depend on whether the furnace utilizes soft or hard lockouts when the limit switch trips. So, what is a soft lockout vs. a hard […]

Practical Uses of Combustion Analysis

This tech tip reviews the live stream by the same name aired on November 1st, 2023. You can watch the full live stream HERE. We want to give special thanks to the guests: Jim Bergmann, Jim Davis, Tony Gonzalez, Louise Kellar, Bill Spohn, and Tyler Nelson! Gas furnaces (or any combustion equipment) create a controlled […]

Heat Exchanger Crack Diagnosis

There are two camps I've run into regarding cracked heat exchanger diagnosis. There are those who look for it everywhere and those who dismiss it and never look. I will start by saying that everything I write here is my own opinion and experience. Because this is such a hot-button topic, don't take my word […]

Primary & Secondary Air in Combustion – Short #187

In this short podcast, Bryan dives into a gas heating topic: primary & secondary air in combustion. Primary air is the air and oxygen content that enters the furnace BEFORE combustion. In older furnaces, prior to induced combustion, air was drawn in through the front. These older furnaces had adjustable shutters that we could […]

Is Dual Fuel the Answer? w/ Tom Buescher

In this HVAC School podcast, Bryan and Tom Buescher with Copeland discuss dual-fuel heat pump systems as an intermediate step towards more sustainable heating solutions. They talk about the overall goal of reducing greenhouse gas emissions from residential heating and cooling, which accounts for over half of home energy use. While heat pumps can […]

What’s Different About Pool Heaters w/ Bert

In this podcast, Bryan Orr and Bert discuss various aspects of pool heaters, focusing on issues that make them different from typical HVAC systems. They cover the basics of pool heaters – the main types (heat pumps and gas heaters) and how they operate similarly or differently from things HVAC techs work on regularly. […]

Understanding Dual Fuel

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HVAC School – For Techs, By Techs

Real training for HVAC ( Heating, Ventilation, Air Conditioning and Refrigeration) Technicians. Including recorded tech training, interviews, diagnostics and general conversations about the trade.

Chris Hughes and Steve Rogers from The Energy Conservatory discuss TEC’s TrueFlow technology and its crucial role in predicting airflow issues in the sales process, particularly for heat pump retrofits. They explain how the TrueFlow app helps contractors accurately measure both static pressure and airflow in existing systems, enabling them to predict whether proposed equipment changes will work effectively. This is especially vital when considering the growing trend of replacing gas furnaces with heat pumps, as the airflow requirements can differ significantly.

The conversation delves into a detailed example of replacing an 80% efficient 48,000 BTU furnace with a heat pump. They demonstrate how the airflow requirement would nearly double from 652 CFM to 1,200 CFM, potentially causing the static pressure to quadruple due to Fan Law 2 principles. This dramatic increase could lead to significant performance issues if not properly addressed during the system design phase. The experts emphasize that using TrueFlow during the sales process allows contractors to identify potential problems and necessary modifications before installation rather than discovering issues during callbacks.

The discussion also covers the ideal workflow for system assessment and sales, starting with customer comfort evaluation and proper load calculations. It’s important to reduce loads through envelope improvements when possible, particularly in cold climates where heat pump retrofits are becoming more common. Proper system sizing often means going smaller rather than larger, contrary to common industry practices, and the worst HVAC systems are often found in expensive custom homes rather than tract housing.

Key Topics Covered:

TrueFlow technology and its role in system forecasting
Fan Law 2 and its impact on static pressure when changing airflow
Heat pump retrofit challenges and considerations
The importance of accurate load calculations
Dual fuel systems as a solution for cold climates
The relationship between airflow and static pressure
Sales process integration of technical measurements
Common issues with oversized equipment
The importance of envelope assessment
Methods for reducing system loads
Proper duct sizing and modification strategies
The role of proper filter sizing and selection
The benefits of flat-rate pricing for duct modifications
Training resources and support available for TrueFlow users

Check out TEC’s YouTube channel at https://www.youtube.com/@energyconservatory, and you can visit TEC’s website at https://energyconservatory.com/.

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