#expansion valve

Tech Tips:

The piston (fixed orifice) and TXV (thermostatic expansion valve) are the two most common metering devices in use today, though some modern systems utilize an electronically-controlled metering device called an EEV (electronic expansion valve). It should be noted that there are other types of fixed-orifice metering devices, like capillary tubes; however, their use is not […]

What to Check Before Condemning the TXV

I just noticed this portion of the Carrier air handler sticker for the first time the other day. I'm like most techs; it's easy for us to ignore the great info posted right in front of us on the data tag. That's because so many of the notices contain info we are used to seeing. […]

How to Diagnose a TXV Failure

There has been much written and many jokes made about the misdiagnosis of TXV (thermostatic expansion valves), and rightly so. This article will cut straight to the point to help those of you who may still need a bit of clarification, and hopefully, we will save the lives of a few TXVs and the pocketbooks […]

Rack Refrigeration Cycle Part 9 – Mechanical Expansion Valves

Expansion Valves – What Does and Doesn’t Matter?

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Chris Hughes and Steve Rogers from The Energy Conservatory discuss TEC’s TrueFlow technology and its crucial role in predicting airflow issues in the sales process, particularly for heat pump retrofits. They explain how the TrueFlow app helps contractors accurately measure both static pressure and airflow in existing systems, enabling them to predict whether proposed equipment changes will work effectively. This is especially vital when considering the growing trend of replacing gas furnaces with heat pumps, as the airflow requirements can differ significantly.

The conversation delves into a detailed example of replacing an 80% efficient 48,000 BTU furnace with a heat pump. They demonstrate how the airflow requirement would nearly double from 652 CFM to 1,200 CFM, potentially causing the static pressure to quadruple due to Fan Law 2 principles. This dramatic increase could lead to significant performance issues if not properly addressed during the system design phase. The experts emphasize that using TrueFlow during the sales process allows contractors to identify potential problems and necessary modifications before installation rather than discovering issues during callbacks.

The discussion also covers the ideal workflow for system assessment and sales, starting with customer comfort evaluation and proper load calculations. It’s important to reduce loads through envelope improvements when possible, particularly in cold climates where heat pump retrofits are becoming more common. Proper system sizing often means going smaller rather than larger, contrary to common industry practices, and the worst HVAC systems are often found in expensive custom homes rather than tract housing.

Key Topics Covered:

TrueFlow technology and its role in system forecasting
Fan Law 2 and its impact on static pressure when changing airflow
Heat pump retrofit challenges and considerations
The importance of accurate load calculations
Dual fuel systems as a solution for cold climates
The relationship between airflow and static pressure
Sales process integration of technical measurements
Common issues with oversized equipment
The importance of envelope assessment
Methods for reducing system loads
Proper duct sizing and modification strategies
The role of proper filter sizing and selection
The benefits of flat-rate pricing for duct modifications
Training resources and support available for TrueFlow users

Check out TEC’s YouTube channel at https://www.youtube.com/@energyconservatory, and you can visit TEC’s website at https://energyconservatory.com/.

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