#copper plating

Tech Tips:

Ever Hear of Copper Plating Inside the Compressor?

First off, I want to thank Ulises Palacios for taking these photos. He is in the habit of cutting open the compressors he replaces to see why they failed (when possible). I think that's pretty boss. So, why would the compressor have copper plating on the inside? They certainly aren't manufactured that way. The short […]

Circuit Board Diagnosis Basics

In this unedited episode of HVAC School, Bryan and Nathan talk about some basic rules for circuit board diagnosis. So, circuit boards are boards with circuits in them. They come in two types. The traditional printed variety contains switches, relays, and resistors. The other type contains silicon chips and uses logic and processing inside the […]

Cutting Compressors, iManifold, and Thermal Imaging w/ Ulises Palacios

In this episode of HVAC School, Bryan talks with Ulises Palacios about some cool technology. Ulises has become a technology expert through his many years of working with new tools. He has recently been involved in testing new technologies, and he has worked with Jim Bergmann. Cutting open a compressor is one of the most […]

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HVAC School – For Techs, By Techs

Real training for HVAC ( Heating, Ventilation, Air Conditioning and Refrigeration) Technicians. Including recorded tech training, interviews, diagnostics and general conversations about the trade.

Chris Hughes and Steve Rogers from The Energy Conservatory discuss TEC’s TrueFlow technology and its crucial role in predicting airflow issues in the sales process, particularly for heat pump retrofits. They explain how the TrueFlow app helps contractors accurately measure both static pressure and airflow in existing systems, enabling them to predict whether proposed equipment changes will work effectively. This is especially vital when considering the growing trend of replacing gas furnaces with heat pumps, as the airflow requirements can differ significantly.

The conversation delves into a detailed example of replacing an 80% efficient 48,000 BTU furnace with a heat pump. They demonstrate how the airflow requirement would nearly double from 652 CFM to 1,200 CFM, potentially causing the static pressure to quadruple due to Fan Law 2 principles. This dramatic increase could lead to significant performance issues if not properly addressed during the system design phase. The experts emphasize that using TrueFlow during the sales process allows contractors to identify potential problems and necessary modifications before installation rather than discovering issues during callbacks.

The discussion also covers the ideal workflow for system assessment and sales, starting with customer comfort evaluation and proper load calculations. It’s important to reduce loads through envelope improvements when possible, particularly in cold climates where heat pump retrofits are becoming more common. Proper system sizing often means going smaller rather than larger, contrary to common industry practices, and the worst HVAC systems are often found in expensive custom homes rather than tract housing.

Key Topics Covered:

TrueFlow technology and its role in system forecasting
Fan Law 2 and its impact on static pressure when changing airflow
Heat pump retrofit challenges and considerations
The importance of accurate load calculations
Dual fuel systems as a solution for cold climates
The relationship between airflow and static pressure
Sales process integration of technical measurements
Common issues with oversized equipment
The importance of envelope assessment
Methods for reducing system loads
Proper duct sizing and modification strategies
The role of proper filter sizing and selection
The benefits of flat-rate pricing for duct modifications
Training resources and support available for TrueFlow users

Check out TEC’s YouTube channel at https://www.youtube.com/@energyconservatory, and you can visit TEC’s website at https://energyconservatory.com/.

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