#compressor

Tech Tips:

This is a basic overview of the refrigeration circuit and how it works. It isn't a COMPLETE description by any means, but it is designed to assist a new technician or HVAC/R apprentice in understanding the fundamentals. First, let's address some areas of possible confusion: The word “condenser” can mean two different things. Many in […]

Ever Hear of Copper Plating Inside the Compressor?

First off, I want to thank Ulises Palacios for taking these photos. He is in the habit of cutting open the compressors he replaces to see why they failed (when possible). I think that's pretty boss. So, why would the compressor have copper plating on the inside? They certainly aren't manufactured that way. The short […]

Commercial Refrigeration Compressor Operation

Basic Compressor Functions The compressor's job is to circulate refrigerant through the system by means of vapor compression, similar to the way your heart moves blood through your circulatory system. Refrigerant circulation is measured in lbs/min or lbs/hour; this is called mass flow rate—the mass flow rate changes depending on the density of the refrigerant […]

Start Capacitor & Inrush, Facts & Myths – Part #4

Now is the part where we get specific about start capacitors and inrush. If you haven't read the first three parts, please do so before reading this one, or it may not make sense. (You can find Part #1, Part #2, and Part #3 at these links.) I'm going to come out and say it […]

Start Capacitor and Inrush Facts & Myths – Part #3

Before we get into the parts that will ruffle some feathers, let's talk a bit about what a “Start” capacitor is and what it does. First, let's review that both start and run capacitors connect between the leg of power opposite of compressor common and the start winding. Even though it seems like a run capacitor […]

Can A Motor Run Backwards by Swapping Run & Start?

Can a single-phase motor run backward when start and run are swapped? The answer is (generally) yes. Is the motor designed to run backward by simply swapping run and start? The answer is (generally) no, with a few notable exceptions. Before we jump in, this article has two purposes. #1 – it helps you understand […]

Why You Need a Torque Wrench (or Two…)

I’ve got a confession to make. I'm “that guy.” Call it OCD, call it being anal-retentive, but I'm always making an effort to be as technically correct as possible. One aspect of that effort has been the use of torque indicating or torque limiting tools when tightening fasteners. It started after I put new valve […]

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HVAC School – For Techs, By Techs

Real training for HVAC ( Heating, Ventilation, Air Conditioning and Refrigeration) Technicians. Including recorded tech training, interviews, diagnostics and general conversations about the trade.

Chris Hughes and Steve Rogers from The Energy Conservatory discuss TEC’s TrueFlow technology and its crucial role in predicting airflow issues in the sales process, particularly for heat pump retrofits. They explain how the TrueFlow app helps contractors accurately measure both static pressure and airflow in existing systems, enabling them to predict whether proposed equipment changes will work effectively. This is especially vital when considering the growing trend of replacing gas furnaces with heat pumps, as the airflow requirements can differ significantly.

The conversation delves into a detailed example of replacing an 80% efficient 48,000 BTU furnace with a heat pump. They demonstrate how the airflow requirement would nearly double from 652 CFM to 1,200 CFM, potentially causing the static pressure to quadruple due to Fan Law 2 principles. This dramatic increase could lead to significant performance issues if not properly addressed during the system design phase. The experts emphasize that using TrueFlow during the sales process allows contractors to identify potential problems and necessary modifications before installation rather than discovering issues during callbacks.

The discussion also covers the ideal workflow for system assessment and sales, starting with customer comfort evaluation and proper load calculations. It’s important to reduce loads through envelope improvements when possible, particularly in cold climates where heat pump retrofits are becoming more common. Proper system sizing often means going smaller rather than larger, contrary to common industry practices, and the worst HVAC systems are often found in expensive custom homes rather than tract housing.

Key Topics Covered:

TrueFlow technology and its role in system forecasting
Fan Law 2 and its impact on static pressure when changing airflow
Heat pump retrofit challenges and considerations
The importance of accurate load calculations
Dual fuel systems as a solution for cold climates
The relationship between airflow and static pressure
Sales process integration of technical measurements
Common issues with oversized equipment
The importance of envelope assessment
Methods for reducing system loads
Proper duct sizing and modification strategies
The role of proper filter sizing and selection
The benefits of flat-rate pricing for duct modifications
Training resources and support available for TrueFlow users

Check out TEC’s YouTube channel at https://www.youtube.com/@energyconservatory, and you can visit TEC’s website at https://energyconservatory.com/.

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