#carbon monoxide

Tech Tips:

Combustion Testing Doesn’t Stop in the Summer

This tech tip was written by Casey Contreras. Casey is a field coach and instructor for the National Comfort Institute (NCI). Thanks, Casey! As HVAC technicians, our careers often focus on either cooling or heating. Because of this split view, we typically ignore gas-fired appliances during the cooling season. There are dangers lurking in any […]

Practical Uses of Combustion Analysis

This tech tip reviews the live stream by the same name aired on November 1st, 2023. You can watch the full live stream HERE. We want to give special thanks to the guests: Jim Bergmann, Jim Davis, Tony Gonzalez, Louise Kellar, Bill Spohn, and Tyler Nelson! Gas furnaces (or any combustion equipment) create a controlled […]

The Case for Buying a Combustion Analyzer

Last year, I bought my first combustion analyzer. I had just started my own company and felt the additional weight of responsibility to sit down and determine the best way to verify that the furnaces I was servicing were working safely. In the past, the most extensive testing I had done was a visual inspection […]

What Does “Air Free CO” (Carbon Monoxide) Mean?

Almost everyone knows that CO (carbon monoxide) is really nasty stuff and nothing to play around with. Humans will often begin exhibiting symptoms of CO poisoning at 200 ppm (parts per million) of CO in a space. Studies have also shown that the effects of CO exposure can accumulate over time, resulting in health […]

Combustion Analysis and Troubleshooting with Tyler Nelson

Why and How of Combustion Analysis w/ Tyler Nelson

Bryan Orr interviews Tyler Nelson, an HVAC expert with over 20 years of experience as a contractor. They have an in-depth discussion about combustion analysis and why it is becoming increasingly important for HVAC technicians to utilize this process. The conversation provides an overview of combustion analysis benefits and why HVAC pros should incorporate […]

Crystal G Cleveland

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Real training for HVAC ( Heating, Ventilation, Air Conditioning and Refrigeration) Technicians. Including recorded tech training, interviews, diagnostics and general conversations about the trade.

Chris Hughes and Steve Rogers from The Energy Conservatory discuss TEC’s TrueFlow technology and its crucial role in predicting airflow issues in the sales process, particularly for heat pump retrofits. They explain how the TrueFlow app helps contractors accurately measure both static pressure and airflow in existing systems, enabling them to predict whether proposed equipment changes will work effectively. This is especially vital when considering the growing trend of replacing gas furnaces with heat pumps, as the airflow requirements can differ significantly.

The conversation delves into a detailed example of replacing an 80% efficient 48,000 BTU furnace with a heat pump. They demonstrate how the airflow requirement would nearly double from 652 CFM to 1,200 CFM, potentially causing the static pressure to quadruple due to Fan Law 2 principles. This dramatic increase could lead to significant performance issues if not properly addressed during the system design phase. The experts emphasize that using TrueFlow during the sales process allows contractors to identify potential problems and necessary modifications before installation rather than discovering issues during callbacks.

The discussion also covers the ideal workflow for system assessment and sales, starting with customer comfort evaluation and proper load calculations. It’s important to reduce loads through envelope improvements when possible, particularly in cold climates where heat pump retrofits are becoming more common. Proper system sizing often means going smaller rather than larger, contrary to common industry practices, and the worst HVAC systems are often found in expensive custom homes rather than tract housing.

Key Topics Covered:

TrueFlow technology and its role in system forecasting
Fan Law 2 and its impact on static pressure when changing airflow
Heat pump retrofit challenges and considerations
The importance of accurate load calculations
Dual fuel systems as a solution for cold climates
The relationship between airflow and static pressure
Sales process integration of technical measurements
Common issues with oversized equipment
The importance of envelope assessment
Methods for reducing system loads
Proper duct sizing and modification strategies
The role of proper filter sizing and selection
The benefits of flat-rate pricing for duct modifications
Training resources and support available for TrueFlow users

Check out TEC’s YouTube channel at https://www.youtube.com/@energyconservatory, and you can visit TEC’s website at https://energyconservatory.com/.

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