Refrigerant Cycles Without Compressors
Many HVAC/R technicians (including me) describe the compressor as the heart of the refrigeration cycle. It prepares the refrigerant for the condensing process, which is crucial for heat rejection.
However, some refrigeration methods don’t require a compressor. In this article, we’ll look at those methods and their applications.
Gas movement without compressors
As you know, the compressor is responsible for moving the gas in a typical system. Still, gases regularly move on their own without compressors. This is evident in the air that surrounds us each day. For the sake of this article, we are interested in two natural occurrences that dictate gas movement: convection and partial pressure.
You probably already know what convection is. It’s a heat transfer method in which hotter gas molecules rise and cooler ones sink. Hot gas molecules are less dense than cool molecules, so the differences in density drive convection. By extension, density dictates gas movement.
Partial pressure may be new to you. It also involves density, though to a lesser extent. Unsurprisingly, its main focus is pressure, which also drives the gas movement.
Dalton’s law of partial pressures states that air pressure is equal to the sum of individual gas pressures in the air. For example, the air we breathe is not pure oxygen. It’s a mixture of nitrogen and oxygen with some traces of argon, CO2, hydrogen, and more. The total pressure of the air we breathe is equal to the combined pressures of nitrogen, oxygen, and other trace gases (argon, CO2, etc.). As such, the air’s pressure and density depend on the gas mixture. This is important because gas pressure affects the boiling points of liquids, and partial pressures affect the total pressure of the gas. When the air pressure decreases, a liquid’s boiling point drops. That’s particularly important for refrigerant boiling points and the refrigerant’s interaction with the environment.
Einstein’s refrigerator is a good example of partial pressures at work in refrigeration. Albert Einstein and his student, Leó Szilárd, developed a refrigerator prototype that used liquid butane (AKA lighter fluid). They introduced a vapor to decrease the air pressure, which made the butane boil. That created a partial pressure environment that drew in hot, high-energy gas molecules from the butane’s surroundings, cooling the area. (To learn more about this history and the recent revival of Einstein’s refrigerator, check out this article on phys.org.)
I wanted to briefly touch on Dalton’s law because pressure and density affect gas movement without compression. If you want to know more about Dalton’s law, check out our article about it.
Absorption and Adsorption
No, you’re not seeing double. The words absorption and adsorption look nearly identical, but they are separate processes.
Absorption is the diffusion of gas or liquid particles into liquid or solid particles. For example, lubricant oil absorbs gaseous refrigerant in HVAC/R compressors. The oil moves with the refrigerant through the compression cycle to lubricate all of the compressor’s moving parts while advancing the refrigerant. That’s why oil miscibility is important when selecting refrigerants. The oil and refrigerant must be soluble in each other for absorption to occur correctly.
Adsorption is the adhesion of gas, liquid, or dissolved solid particles to a surface. Instead of being drawn into the surface, the adsorbate (gas, liquid, or solute particles) forms a thin film on the surface. An example of adsorption would be the interaction of activated carbon and VOCs. VOCs, or volatile organic compounds, have low boiling points and high pressures at room temperature. You can find VOCs in some of your household cleaning products, paints, and varnishes. They can be toxic and have strong odors. Activated carbon adsorbs VOCs, so the toxins and odors also cling to the carbon.
Absorption refrigeration relies on natural processes that stimulate gas and liquid movement (partial pressures and gravity, respectively).
This refrigeration method uses heat sources to provide energy for the cooling process. These heat sources may include fossil fuels, waste heat from factories, and solar energy. These systems don’t require the moving parts of vapor-compression refrigeration. However, they are similar to vapor-compression refrigeration systems because they use refrigerants with very low boiling points. These refrigerants are typically ammonia or water.
Unlike vapor-compression refrigerators, absorption refrigerators use a second fluid to absorb the gaseous refrigerant. The second fluid, or absorbent, is usually water for ammonia refrigerant and brine for water refrigerant. Brine is a solution with a high salt concentration (no less than 3.5% up to 26%).
That’s all well and good, but the refrigeration process is a bit complicated. The best way to describe the absorption refrigeration process is to look at a defunct application: the Icyball.
In America, inventor Powel Crosley Jr. began manufacturing the Icyball around 1930. It had no moving parts, so it relied solely on pressure/temperature relationships and gas movement to charge and cool.
The Icyball had two round chambers connected by a curved pipe. One of these chambers was called the hot ball, and the other was called the cold ball. These names refer to the process of charging the Icyball. The cold ball contained ammonia and would be submerged in icy water. The hot ball had water and would sit above some burning kerosene, which boiled off ammonia. That gaseous ammonia would move to the cold ball via the connecting pipe, and it would condense back into a liquid at the lower temperature. The system pressure would also rise while charging.
When the kerosene finished burning, the hot ball would then be placed in a cool bath. That would reduce the pressure. Ammonia would evaporate and travel back to the hot ball to be absorbed by water. Heat would leave the cold ball with the ammonia, which would make the ball very cold. The cold ball would attach to a small cabinet, and it would cool the space for several hours.
When the cooling effectiveness tapered off, you’d recharge the Icyball all over again.
While we no longer use this specific design, we still use absorption refrigeration. Instead of relying on interactions across a hot ball and cold ball, we have modern refrigeration components such as heat exchangers and condensers.
Modern absorption refrigeration and limitations
Today, we mostly use absorption refrigeration for RV refrigerators and sometimes large absorption plants. RVs don’t have the same electrical access that most homes have, so many people use propane fuel to power absorption refrigerators. In large plants, we often use waste heat or other low-cost heat sources to drive the process.
In RV units, propane is the heat source that evaporates the liquid refrigerant and heats the refrigerant-saturated liquid solution. Once refrigerant evaporates from the saturated liquid, its gas particles travel over a heat exchanger. From there, the heat gets rejected to the environment while the refrigerant condenses.
Absorption refrigeration is mostly inefficient if you are paying for the heat sources. The cost of electricity or the pollution from burning fuel is NOT worth the cooling power. However, its cooling power can be worthwhile if you have free heat sources. For example, solar energy and waste heat from machinery are potentially free heat sources.
Off-grid refrigeration benefits
Absorption refrigeration doesn’t require you to be on the electrical grid because it uses non-electrical sources of energy. Solar energy is free beyond installation costs, but it has other benefits that make it an attractive option. That’s especially true for commercial applications.
A benefit that we’ve all heard is that solar energy is better for the environment. The planet will certainly benefit from reduced carbon emissions, but the impact extends to some unexpected areas…
Let’s step into the world of public relations for a minute.
According to Scientific American, there’s a lot of interest in solar refrigeration among commercial sectors. When companies that require refrigeration invest in green energy solutions, it improves their public image. When companies take steps to care for the environment, many consumers are more likely to support those businesses.
Of course, most people don’t own or manage those types of businesses. What about solar refrigeration in residential applications?
Unfortunately, residential benefits of solar-powered absorption refrigeration are limited in the USA. That’s mostly due to retrofitting difficulties and homeowners’ association restrictions. (Those are common with newer technologies. Geothermal heat pumps face similar roadblocks.)
Still, solar refrigeration can meet the average American household’s cooling demands when the installation is feasible. The electric grid also needs a lot of relief, especially in the summer months when it’s hard to keep up with energy demands. Solar energy is most abundant during the summer, so it takes a lot of pressure off the grid. It’s also free beyond installation and repair costs, making it an attractive option when it’s feasible.
Adsorption refrigeration is quite similar to absorption refrigeration. However, instead of being absorbed by a second fluid, the refrigerant clings to a solid surface.
English scientist Michael Faraday invented adsorption refrigeration in 1821. In adsorption refrigeration, the gaseous refrigerant molecules adsorb onto silica gel, zeolite, or activated carbon.
The adsorption process has four main steps. Dr. Kai Wang and Edward P. Vineyard detailed the process in one of ASHRAE’s technical features, but I’ll summarize it:
During the first step, the adsorbate has already clung to the adsorber. The heat source warms the surface of the adsorber. With the temperature increase, the pressure increases from the evaporation pressure to the condensing pressure.
In the next step, the refrigerant desorbs from the adsorber. Desorption is the release of the adsorbed substance from the surface. When this happens, the refrigerant moves to the condenser and liquefies. That’s where heat is rejected.
The adsorber temperature then decreases. The condenser pressure also decreases, and the liquid refrigerant passes through a throttling valve. This valve is similar to the expansion valve in vapor-compression refrigeration.
The refrigerant then goes to the evaporator. While the refrigerant evaporates, the adsorber temperature keeps decreasing. It then reaches a point where it can adsorb the gaseous refrigerant again. The gaseous refrigerant clings to the adsorber, and the cycle repeats itself from there.
Possible applications for absorption and adsorption refrigeration
I feel like I’ve portrayed vapor-compression refrigeration systems a little unfairly over the past few articles. I’ve given them credit where credit was due, but I feel as though I’ve presented them as a rival to the technologies I’ve discussed.
So, I feel kind of excited when I think about how we can use vapor-compression refrigeration with absorption and adsorption refrigeration.
Remember when I said that waste heat was a potential heat source for absorption and adsorption systems? Well, condensers in vapor-compression refrigeration systems can supply plenty of waste heat.
What if we could use that waste heat to power absorption refrigeration systems?
Solar heat, condenser discharge or water (in the case of water-cooled systems), and waste heat from industrial processes could all be used to drive absorption refrigeration cycles.
Energy costs have been rising lately. However, if we can create more cost-effective absorption and adsorption systems, we could definitely make economic sense out of these interesting technologies.