Sometimes we can focus on the more complicated aspects of system and parts installation like evacuation and flowing nitrogen and forget the simple and critical common sense steps to keep contaminants out of the system.
One of these is pre-cleaning tubing and connection before cutting or unsweating.
If you are replacing a coil, use sand cloth or a wire wheel on your drill to pre-clean the suction and liquid line connections before cutting. After cleaning with the abrasive, wipe down the area with a cloth to remove any loose particles and then make your cuts.
You would do the same when installing a line drier, clean the cut spots, wipe and then cut.
For something like a compressor it may be easier to get in there with wire brushes or a drill mounted wire wheel to do the pre-cleaning before cutting out or unsweating (I really prefer cutting things out if at all possible)
By cleaning BEFORE cutting you greatly reduce the odds you will get little pieces of copper or cleaning abrasive into the system.
A word of caution with cleaning copper – On new components, the copper may be a thin copper plating over steel. You will not want to overclean copper plating or you risk making it thinner or rubbing/burning through the plating. Obviously, if you are removing a failed component then this isn’t an issue but just make sure not to over clean new parts.
Bryan Orr is a lifelong learner, proud technician and advocate for the HVAC/R Trade