Refrigeration Case Controllers w/ Sporlan

In this podcast episode, Henry Papa from Sporlan joins us in person to talk about refrigeration case controllers on systems with common compressors. We focus on the Sporlan S3C case controller, but some of the information applies to other case controllers.

Case controllers control the conditions at each separate evaporator and are responsible for controlling defrost, discharge air temperature, and superheat. They can also monitor conditions at the evaporator, especially discharge air. In grocery, we tend to look at discharge air temperature instead of box temperature. Traditionally, we use EPRs to control a fixed evaporator pressure to control the discharge air temperature. With the S3C refrigeration case controllers, we can assess the discharge air temperature directly.

The greatest advantage of the S3C controller is that it is NOT a single centralized control. Those standalone case controllers communicate with each other but work independently. So, if one rack goes down, the rest can keep running. On traditional controls, all of the racks could go down if one goes down.

The S3C controller is also quite serviceable and connects to Bluetooth. So, you can sync the case controller display's data to your mobile device for convenient viewing. You can also control a few different functions from your device. However, you must take some time to understand the parameters, inputs, and outputs, as with any other controller. The goal is to read the manual and get comfortable with the details before working with the controllers.

Henry and Bryan also discuss:

Sporlan's podcast and training resources
Parker-Sporlan relationship
Demand defrost
Alarm systems on refrigeration case controllers
Dual-temp control
Electronic EPRs vs. traditional EPRs
Becoming “masters of the obvious”

Check out Sporlan's Chill Skills online training HERE.

Learn more about Refrigeration Technologies HERE.

If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Comments

Roy Carter @bryanorr

I have a Walmart store 4426 it was a test store and has the first version of the s3c with different firm ware than the new ones. As I was told by a Sporlan technical guy. Not saying his name. So when a new case controller was installed it crashed a 16 case line up. I have them in stand alone. But I could use some help here guys. If you have a guy I am desperate lol. Call me 9046524766.

12/4/21 at 02:53 PM

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Author:

Bryan Orr

Company: HVAC School

Position: Founder

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Real training for HVAC ( Heating, Ventilation, Air Conditioning and Refrigeration) Technicians. Including recorded tech training, interviews, diagnostics and general conversations about the trade.

In today’s podcast, Bryan talks with legendary Hydronics author and trainer Dan Holohan about the history of steam heating and some practical applications of old ideas. Recently, Dan has been working on more novels, having published two of them over the past few months.

Steam heating is a “lost art” nowadays; it has become increasingly uncommon and has been disappearing since the Vietnam War. Many people who understood steam heating either retired or died after the Vietnam War. Many elements of steam heating are difficult to understand or surprising. (For example, steam pressure has a surprising relationship with velocity: low-pressure steam moves through piping much more quickly than high-pressure steam.) So, Dan Holohan is on a mission to revive that knowledge and teach the newer generations about the lost art.

There are many older steam heating systems still operating today, especially in the older large buildings in New York. Dan learned a lot about steam heating when working on these old systems and optimizing them. Most of the time, he optimized those systems by removing unnecessary accessories, not by adding components like steam traps.

Many old boilers used coal as a heat source. Nowadays, many old boilers have been fitted with conversion oil burners with thermostats, but they are still piped for coal. Some systems now have multiple risers or massive vents on the main riser to prevent the thermostats from getting too hot too early and satisfying the thermostat too early. We call that master venting, which reduces pressure and allows steam to move very quickly and efficiently.

Dan also discusses:

The 2-PSI standard
Transportation metaphors for BTUs in steam
Harmful renovations for old boilers
Replacement vs. restoration mindsets
Gaps in steam boiler education
Monopolizing the market if you HAVE the education
Boiler piping and venting
Two-pipe vs one-pipe steam

Find out more about Dan and hydronic heating at HeatingHelp.com.

Have a question that you want us to answer on the podcast? Submit your questions at https://www.speakpipe.com/hvacschool.

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