HVAC Measurement Types and Benefits

Eric Kaiser joins the HVAC School podcast to talk about HVAC measurement types and the benefits of taking each one. He also talks about point measurements and data trends.

Point measurements include static pressure, voltage readings, and readings provided by gauges. We only take those measurements once. However, when you track those on several occasions over time, you can build data trends. Single-point measurements give us information about what is happening at the moment, but they don’t give us a long-term view of the system's health.

Absolute and differential measurements also have different purposes entirely. Absolute measurements require us to compare a reading to a specific, unchanging reference point, but differentials compare one measurement to another.

When we turn point measurements into trend measurements, we can see some degree of causation. Changes in data trends indicate that a problem occurred at a certain point in time and could be due to changes that coincided with the deviation from the norm. However, that’s intermittent trending that relies on us to take point measurements at spaced-out points in time. Continuous trending allows us to use sensors and test instruments that map changes constantly.

At the end of the day, point measurements are like snapshots, and continuous data trends are like videos; the former only shows part of the picture, and the latter can help us solve more difficult problems by giving us a more complete idea of what’s happening.

Eric and Bryan also discuss:

Qualitative vs. quantitative measurements
Filter restrictions and static pressure
Gauge vs. atmospheric pressure
Combined trend measurements
How tool usage and calibration impact measurements
Non-invasive testing
Recorded data and sample frequency
Comparative troubleshooting in spaces with similar equipment
Resolution vs. accuracy vs. precision

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Author:

Eric Kaiser

Company: TruTech Tools, LTD

Position: Industry Engagement Manager

Bryan Orr

Company: HVAC School

Position: Founder

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Real training for HVAC ( Heating, Ventilation, Air Conditioning and Refrigeration) Technicians. Including recorded tech training, interviews, diagnostics and general conversations about the trade.

Chris Hughes and Steve Rogers from The Energy Conservatory discuss TEC’s TrueFlow technology and its crucial role in predicting airflow issues in the sales process, particularly for heat pump retrofits. They explain how the TrueFlow app helps contractors accurately measure both static pressure and airflow in existing systems, enabling them to predict whether proposed equipment changes will work effectively. This is especially vital when considering the growing trend of replacing gas furnaces with heat pumps, as the airflow requirements can differ significantly.

The conversation delves into a detailed example of replacing an 80% efficient 48,000 BTU furnace with a heat pump. They demonstrate how the airflow requirement would nearly double from 652 CFM to 1,200 CFM, potentially causing the static pressure to quadruple due to Fan Law 2 principles. This dramatic increase could lead to significant performance issues if not properly addressed during the system design phase. The experts emphasize that using TrueFlow during the sales process allows contractors to identify potential problems and necessary modifications before installation rather than discovering issues during callbacks.

The discussion also covers the ideal workflow for system assessment and sales, starting with customer comfort evaluation and proper load calculations. It’s important to reduce loads through envelope improvements when possible, particularly in cold climates where heat pump retrofits are becoming more common. Proper system sizing often means going smaller rather than larger, contrary to common industry practices, and the worst HVAC systems are often found in expensive custom homes rather than tract housing.

Key Topics Covered:

TrueFlow technology and its role in system forecasting
Fan Law 2 and its impact on static pressure when changing airflow
Heat pump retrofit challenges and considerations
The importance of accurate load calculations
Dual fuel systems as a solution for cold climates
The relationship between airflow and static pressure
Sales process integration of technical measurements
Common issues with oversized equipment
The importance of envelope assessment
Methods for reducing system loads
Proper duct sizing and modification strategies
The role of proper filter sizing and selection
The benefits of flat-rate pricing for duct modifications
Training resources and support available for TrueFlow users

Check out TEC’s YouTube channel at https://www.youtube.com/@energyconservatory, and you can visit TEC’s website at https://energyconservatory.com/.

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