Floating vs. Fixed Suction and Head – Short #163

In this short podcast episode, Bryan talks about compression ratio and efficiency, particularly how floating or fixed suction and head pressure affect those things.

Compression ratio (absolute head pressure divided by absolute suction pressure) closely correlates to efficiency in all sorts of compression-refrigeration HVAC/R systems; the most efficient systems have high mass flow with less compressor work. High compression ratios indicate a greater differential between the head and suction pressures. A lower compression ratio is desirable, but the number has to be realistic; a compression ratio of 1 indicates that the system is off. Medium-temp refrigeration compression ratios are typically around 3:1, whereas low-temp refrigeration can have higher compression ratios (6:1).

In commercial refrigeration applications, we can help control the compression ratio with floating suction and head strategies. Floating the suction and head pressures allow the equipment to achieve lower compression ratios and higher equipment efficiency. Old strategies for controlling compression ratio would involve having a fixed evaporator temperature and suction pressure. In a parallel rack system, floating suction allows the suction pressure to float up when the case maintains temperature; this strategy helps close the gap between the absolute suction and absolute head pressures and reduces the compression ratio.

Floating suction strategies allow the suction to “float” up by allowing the evaporator coil temperature to rise a little bit when the box temperature is under control. Floating head strategies, on the other hand, allow the head pressure to float down in low-ambient conditions. We can look at ambient temperature and discharge pressure to determine how much we can float down the head pressure.

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In this short episode, Bryan clears up the confusion behind pumping vs. compression.

Pumping is usually associated with liquid. Liquid, like vapor, is a fluid, but it’s a lot denser and is essentially incompressible because the molecules are close together. Liquid volume varies based on temperature and density, but we can’t squish the molecules together. That’s why compressors with very little axial and radial compliance fail when flooded; they can’t compress the liquid. A circulator pump in a hydronic system is an example of a pump that pushes liquid along, but the pressure difference across the pump is minimal compared to that of a compressor; the same is true of liquid vs. vapor CO2.

However, vapor molecules are far apart and can be squished together to take up a smaller volume. That’s why vapor can go through compressors, which take a fluid of one volume and apply pressure to shrink it to a smaller volume, raising the temperature in the process. Pneumatics, as opposed to hydraulics, utilize compression to move vapor around in a circuit. Recovery machines need to be able to compress vapor refrigerant and pump liquid into the recovery tank.

Compressors and pumps can either be positive displacement or non-positive displacement systems. A positive displacement system creates a trap and forces a fixed amount of fluid through a system, like a scroll compressor or a circulator pump. Refrigerant volumes may vary because vapor density varies with temperature and pressure (the volume flow is the same, but the mass flow varies). A condensing fan motor, on the other hand, is dynamic and varies the volume of air it moves in response to pressure, as the mechanism relies on velocity and kinetic energy to move air.

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